Powder booth – critical components for product finishing process

Powder coating is defined as a type of application, which is usually done by spraying a free flowing powder onto the parts of the material that have to be powder coated. This process is quite different from traditional wet paint applications, which usually do not create requisite finishes and clarity. The best part about powder coating is that it does not require or emit any volatile organic compounds, which make it much safer for the environment and better for the users. Additionally the coating can be applied thicker than the traditional coatings without the running or sagging effects. There are various equipment that have been created for carrying the process of powder coating in a smooth and easy manner. Since powder coating lures can be quite a messy task, therefore powder coating booths have been designed that provides an area to perform powder coating and keep all the mess contained. A powder coating spray booth allows over spray to be safely transported or ventilated away from the operators and further reclaims the powder for reuse. 

Powder booths are easily available over the internet at a number of online stores at an affordable cost. However, before making such a costly purchase over the internet, there are certain factors that should be considered. Firstly is essential to search for companies that hold a reputed name in the industry and have been manufacturing powder coating coatings for quite some time. Another important factor to consider is that the booth that you are purchasing for powder coating should be operator friendly and are capable of facing the challenges posed by environmental compliance. Moreover, they should be easy to install and provide an optimum cost effective lighting. Powder booth is considered to be one of the most critical equipment for the product finishing process. It is essential to purchase powder coating booth that possess state-of-art powder booth components, processes as well as technologies. 

Purchasing such equipment from online stores not only helps you in saving sufficient amount of money, but also lets you to save your time that you would employ in visiting various stores and arranging for suitable measures for transportation of the product. Usually most of the online stores deliver the products at your doorsteps and rather than visiting every other shop in your locality, you can simply check different brands online and make a purchase of the best equipment. In order to ensure that you are going with one of the best option in the domain, you can simply refer to the client’s review on the provider’s website.

The benefits of industrial powder coating

Powder coat is an alternative to using conventional wet paints for automotive and other metal parts. it basically involves a process in which a layer of specially treated solid pigment in the form of dry powder is applied to the surface to be powder coated and is then heated by undergoing a chemical reaction as and when its temperature rises. As a result of this chemical reaction, the powder melts and then hardens into a solid single surface matching the contours of the item to which it is applied. There are numerous advantages of powder coating over other conventional paints. Apart from being cheaper and eco-friendly, powder coating also creates a much more durable surface, which is far likely to scratch and chip. 

Applications of powder coating

There are a number of applications of powder coating, however, before an item is prepared for being coated, it is essential to clean the surface and make it free from grease, dirt or oil from the hands. Once powder coating is performed on the required surface, it should be brushed in order to keep it free from grit or dried remaining moisture. The item is then connected to a small electrode imparting mild, positive electrical charge. Spraying of paint on the surface is usually done with a spray gun, which is also called a Corona gun. This gun is usually described as air powdered device with a hopper that contains the powdered pigment in the form of thermoset polymer. A mild negative electric charge is imparted from the powder gun when the powder is fired out from the nozzle. This simply states that the powder and the item that is to be powder coated hold opposite charge. These opposite charges attract each other and hence the powder naturally clings to the surface immediately upon contact. 

Industrial powder coating

There are various equipment that are used for industrial powder coating. Some of them are aerospace oven, industrial walk-in paint drying batch oven, continuous conveyer oven and industrial powder coating oven. This coating equipment can be helpful in powder coating industrial surfaces in a cheaper and healthier way. There is no special preparation needed in the process since the paint is not required to be mixed with a solvent or any other substance that helps in saving unnecessary time and effort. Additionally the waste product that is created after powder coating is comparatively quite less.

Parker Ionics Announces New Powder Coating Equipment

Parker Ionics, a leading manufacturer of Advanced Powder Coating Equipment announced their NextGen Powder Coating System, the GX8500.  The GX8500 Series of Powder Coating Systems features Pulse Power® II Technology that significantly improves and simplifies the coating of the most challenging part configurations including Faraday cage regions, wire products, and coating over previously painted substrates such as E-Coated and A-Coated parts.  Pulse Power II also allows for the smoothest finishes in the industry no matter what your film build requirements are.  With Pulse Power II you get all these advantages while spraying at 100 kV, translating into some of the highest transfer efficiencies in the industry.

Uses of powder coating equipment

Powder coating is basically a process of applying a coating without the need to use solvents. This process is quite similar to applying dry paint on the surface and instead of paint, pigmented powder that is created from aluminum, medium density fiberboards, fusion bonded epoxy and acrylics are used to produce polymer granules. All these items are mixed with powder ingredients and pigments to produce the desired color. There are various equipment that are used in powder coating including powder coating booths, guns and hoppers. All the equipment are helpful in the entire purpose of powder coating and performs different functions.

·         Powder coating spray booth

Powder coating lures can be a messy task as it involves a pressurized air system underneath its liquid supply. A powder coating booth provides an area to perform the powder coating task and hence keep all the mess contained. The powder booths that are being developed today are ever evolving, technologically advanced, sophisticated pieces of equipment, which are capable of adapting to changing environmental standards with respect to the emission of volatile organic compounds and particulate matter. The biggest challenge that is being faced by the manufacturers of powder booth is the advent of waterborne paint, which contains little in the way of volatile organic compounds. Although, waterborne paint is much healthier for the environment, it poses problems for powder coating booth users because it is slow to dry.

·         Powder coating spray gun

A powder coating gun sprays the electrically charged powder on the surface of the object. There are different types of powder coating guns available and you can make a selection depending upon your nature of work. The corona charging gun uses electricity and the tribo charging gun makes use of friction for powder coating. There is another type of powder coating spray gun that are known as bell charging gun flings in which the powder is inserted to the perimeter to the perimeter of the bell in order to produce the charge. After spraying the object using a powder coating gun, you can place it on the top of a powder coating oven. Depending upon your capacity of your production, you can use an oven that allows you to add customizable compartments for bigger production capacity.

·         Powder coating hoppers and nozzles

These powder coat equipment are designed for maximum reliability, quality, efficiency and ease of cleaning. They are basically stainless steel component design that are engineered for easy cleaning and maintenance. Another powder coating equipment, nozzles are used for almost all the applications of powder coating.

Some effective steps of cleaning a powder coating gun

Powder coating is quite a popular process, which is an alternative to conventional wet painting for automotive and other metal parts. It basically involves a process in which a layer of specially treated solid pigment in the form of a dry powder is applied to a surface. However, before, an item can be coated, it is essential to clean the surface and make it free from dirt, grease or oil. Apart from cleaning the surface that is required to be coated, it is also essential to clean the equipment used for powder coating in a proper manner. Cleaning a powder coating gun can maintain and extend the life of the equipment. While coating, powder residue often sticks to the inside of the gun in moist or humid climates, reducing the overall performance of the equipment. Since the substance that is used while coating is a dry material, therefore the residue that is left in the gun can be easily cleaned.

Some simple and effective ways of cleaning a powder coating gun are:

·         Firstly prepare the area where the powder coating gun will be cleaned and lay a tarp under the gun so that escaping powder residue will not spread and stain. Now unplug the powder coating gun and discharge the gun, if there is any remaining voltage. In order to discharge the gun, touch the emitter to the ground clip.

·         Now unscrew the cap chamber cup that holds the powder and pour the remaining powder in the container. Spray compressed air to clean the discharge outlet, the outside of the pickup tubes, the deflector, cup and static tubes. It is recommended not to use more than thirty psi of compressed air.

·         Now twist off the deflector and remove the static tubes. Using an air compressor, clean the inside and outside of the tube. Although air compressor can clean the powder of the tubes, it is advisable to also use an engine-cleaning brush.

·         Now clean the inside of the pickup tube by spraying the air directly inside the tube. Reattach the deflector and the static tubes and store you are powder coating gun in an area that is free from moisture.

An electrostatic powder coating spray gun utilizes a series of different technological paint styles including High Volume Low Pressure application and airless coatings. The gun provides an electrostatic field to the atomized paint particles to promote adhesion and a wider area of material coverage. The main function of electrostatic powder coating spray gun is to allow liquid paint to become electrically charged during application when a grounded object is being worked on.

Buy Customized powder booth for your Industry and get Great Finishing

When you want to have your powder booth, you should purchase your customized powder coating booth, according to requirement. At present, powder coating technology is being used for the best finishing. At present, only this system is being followed in most of the industries and the old systems of traditional liquid painting, plating and anodizing are not used by the companies. When you use your booth, you can have pollution free environment, which is needed for your job. Powder coating is used for coating metals, glasses and ceramics. Since you can use your powder completely, there is no wastage of your powder, when you work in your booth. Most home appliances companies and automobile companies and cycle companies have special booths for their powder coating process. 

All required equipments are installed inside the booth and it should be very comfortable for the person, who is working inside the booth. In some cases, outdoor booths could be used for powder coating and working in the booth provides perfection in powder coating. There are three different processes in powder coating and they are known as pre-treatment process, powder application and curing. All the above three processes could be completed perfectly with the booth for powder coating. With the introduction of this latest coating system, most of the industrial businessmen are buying special booths for their coating purpose. 

Different sizes of booths are available with the leading producers of booths, which are used for powder coating. Since this process is more advantageous for the industries, they are specifically interested in purchasing their coating booths. There are very special coated chairs and tables in the market, which have been produced with the powder coating technology. Booths building industry has become popular in many parts of the world and there are popular international companies, which supply all types of booths, for different types of powder coating procedures. 

Since all manufacturers feel that the powder coating process is the best at present, all of them are involved in buying powder booth for their companies. The powder coating booth is equipped with all essential equipments, there would not be any troubles, who are working with the job of powder coating. You can book your booths online with the established companies and you would be definitely satisfied with your strongly built booths and you do not need any additional equipment for your coating job and you can your customized booths for your specified coating jobs.

Understanding the working of industrial powder coating

Powder coating is basically an alternative to the conventional wet painting, which is used for automotive and other metal parts. It involves a process in which a layer of specially treated solid pigment is which is in a dry powder form is applied to a surface. This surface is then further heated and undergoes a chemical reaction as and when the temperature rises. As a result of this reaction the powder melts and hardens into a single solid surface matching the outlines of the items to which it is applied. There are many advantages to powder coating when compared with wet painting. Apart from being cheaper and ecofriendly, it also creates a much durable surface that is less likely to scratch and chip and is also tougher and stronger when compared with the conventional wet paint. This method is also being widely used in automotive industry for bumpers, wheels and also for final finishing.

Industrial powder coating is also taking an extensive place in various industrial companies. The powder is immediately is immediately ready for use which necessarily saves a lot of time. Also, during the entire application process, there is also less powder wastage which is economically convenient for the companies. Moreover, there are significantly reduced health hazards in case of exposure of operators, which is in compliance with the purpose of health consciousness and lower capital investment costs. These are some of the many benefits that you can get while using industrial powder coating for various needs of your industry.

Different companies and business prefer powder coating system due to the quality finish that it creates. The finish is absolutely scratch-free and does not create bubbles and drips. More and more users prefer powder coating system because it is durable and a smarter choice than using the regular solvent based coating technique. However, before an item can be coated, it must be cleaned and kept free from any dirt, grease or oil. The spraying mechanism which is similar to a paint gun is called a corona gun. It is a simple air-powdered device with a hopper containing the powdered pigment in the form of a thermoset polymer. As the powder is fired out from the nozzle, the corona gun imparts a mild negative charge. This gives an understanding that the powder and the item have an opposite charge and that they will attract each other and the powder will naturally cling to the surface immediately upon contact.